Battery Connectors


Datum offers a wide range of standard and bespoke battery connectors, battery crimps and battery tags in stainless-steel, nickel plated steel and pure nickel to suit your requirements and application.

Bespoke connectors for batteries can be made to order and cut on our precision laser line and specialized slitting and cutting equipment from coil or sheet. Datum manufacture battery connectors to your specifications. We also offer a comprehensive crimping service via a trusted third party with the capability to crimp to any pre-crimped or preassembled wire.
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+44 (0) 1548 855 900 (UK & Europe)

+1 607 239 6274 (US)

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Battery Connectors
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Battery Connectors Datum
Battery Strips and Tags
Battery Connectors
Battery Strips and Tags
Battery Strips and Tags
Battery Connectors Datum
Battery Connectors
Battery Connectors
Details

We use Nickel 200/201 grade, which conforms to the ASTM B162 standard. It’s commercially pure (99.6% and higher) with good mechanical properties, and is resistant to a range of corrosive media. Our nickel strip and tags make excellent battery connectors because they have a low electrical resistance. Most of the material we provide will be used as battery connectors, to link cells together either as a single tag from cell to cell or as a special etched or stamped tag, which can link multiple cells. The tags can be used as electronic parts, and in resistance to corrosion applications, like handling alkaline solutions and foods.

BATTERY CRIMPS

Made from nickel-plated steel our battery crimps are ideally suited as links for battery connections and battery packs making it is easy to solder, spot or tag weld.

Datum battery crimps replace slow, expensive soldering processes in battery pack manufacturing. By working with our customers and understanding their processes, we supply our crimps to remove bottlenecks from critical areas of your production lines.

Available wire sizes: 20-26 AWG, Standard 7/0.2mm, others available upon request.
Crimp dimensions: 11mm spade and 16mm in length
Material: Nickel plated stainless steel
Crimps are available in reels of 10,000 pieces per reel.

BATTERY CRIMPS - TYPICAL CHEMICAL COMPOSITION (%)

Fe

C

Si

Mn

P

S

99.6 0.05 0.02 0.18 0.012 0.02


BATTERY TAGS

Datum battery tags are available in nickel-plated steel and commercially pure nickel. All tags are produced at our facility, cut to order with our specialized slitting and cutting equipment. This enables us to deliver high-quality standard and custom-size tags at competitive prices with short lead times.

Custom tags are becoming increasingly popular as miniaturization and power electronics drive specialized shapes, formats and load requirements. We can specialty etch or stamp custom shaped tags to ensure high-yielding and repeatable production processes.

NICKEL STRIPS & TAGS - TYPICAL CHEMICAL COMPOSITION (%)

Nickel 200/201

Ni 99.5
Cu 0.001
Fe 0.07
Mn 0.25
C 0.01
Si 0.14
S 0.001
Mg 0.02
Ti 0.002

TYPICAL MECHANICAL PROPERTIES

Nickel 200/201

Tensile Strength N/mm2 Max 130
Electrical Resistivity Ω/m Min 50
Electrical Resistivity Ω/m 9.0 x 10-8


PURE NICKEL SPECIFICATIONS

Typical chemical composition (%) Nickel 200/201: Ni 99.5 + trace elements

Typical Electrical Resistivity: 9.0 x 10-8 Ω/m

Hardness: 90-120HV

Thicknesses available: 0.127 mm (stock), 0.1 to 0.3mm; all meet industry standard tolerance of 0.01 mm


NICKEL PLATED STEEL SPECIFICATIONS

Typical composition (%): Fe 99.6 + trace elements

Typical Ni plating thickness: 2 µm, both sides

Typical Hardness: 80-110HV

Thicknesses available: 0.127 mm (stock), 0.1 to 0.3mm; all meet industry standard tolerance of 0.01 mm


SIZES AVAILABLE

Coils: 3, 3.2, 4, 4.8, 5, 6, 6.35 mm wide

Tags cut to length on request

Stock is 0.127 mm thick; others available upon request

We test all incoming material to assure it meets Datum quality standards before it is stocked, and use specialized equipment to assure repeatable, high-quality output from our wholly owned, ISO 9001:2015 certified production facilities.

Resources

Visit Datum’s Support Library for a complete list of resources.

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Nickel Strips & Tags Datasheet

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Nickel Plated Steel Datasheet

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Battery Crimps Datasheet

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