In this article, we compare Datum DCP, a high-performance solder wave pallet material, with non-Datum alternatives used in the electronics manufacturing industry. Solder wave pallets play a crucial role in PCB assembly, and material choice impacts both production efficiency and durability.
By analysing thermal resistance, machinability, and long-term wear, this comparison highlights the advantages of Datum DCP over competing materials, offering insights into how it enhances precision and lifespan in demanding soldering processes. The comparison aims to guide manufacturers in selecting the most suitable material for their production needs.
Datum DCP Solder Wave Pallet Material
- Datum DCP has been developed to optimise your wave pallet performance
- Pressed fibre material enables excellent machinability and less dust resulting in longer tool life
- Less susceptible to chipping or feature breaks
- Can be machined/milled down to a 1mm wall and floor thickness
- Small fibre composition prevents warping expansion / contraction
from extreme temperature fluctuations - Fast cooling cycle – Easier to clean
- Smooth finish causes the flux to roll off the surface, requiring less cleaning and no harsh cleaning agents result in increased pallet life cycle
- Black and grey colour types – For CNC optical recognition
- Thicknesses from 2mm to 12mm
- Wide variety of sizes and thicknesses in stock – Bespoke sizes to order
Datum DCP Solder Wave Pallet Material
Non Datum Solder Wave Pallet Material
Non Datum Solder Wave Pallet Material
- Larger fibres or layered fibres are often susceptible to chipping during use and the machining process
- Harder to machine, more dust resulting in shorter tool life
- Features are not as defined
- Wall thickness needs to remain thicker to stop breaks
- Large fibre composition often results in warping when the boards expand and contract during temperature fluctuations
- Rough finish due to the large fibres allows flux to impregnate the board making it harder to clean. Flux in the board will cause it to deteriorate quicker and in turn will need to be replaced sooner
